Introduction Of Suko Ptfe（Uhmwpe）Ram Rod Extruder

PTFE(polytetrafluoroethy) is commonly known as PTFE, Teflon and Plastic King. The Teflon extruder is a machine that specializes in extruding PTFE (UHMWPE) products.Through a series of processes such as extrusion, heating, and cooling, the pre-sintered PTFE powder raw materials are processed by ram rod extruder to produce PTFE rod products that meet various specifications. Affected by related factors such as use, specifications, ingredients, user requirements, etc., Suko can design and produce PTFE rod machines of different specifications. The polytetrafluoroethylene (ultra high molecular weight polyethylene) products produced by ram rod extruder are widely used in chemical, medical, aerospace, mechanical processing, heat exchange and other fields.

 

Suko with many years of research and development experience in the field of PTFE equipment,specializes in the research, development, production and sales of PTFE equipment. Our equipment has served nearly forty countries and regions in the international market. Our customers are from the medical industry, aerospace industry, military industry, chemical industry, automotive industry and various mechanical pipe fittings industries, and Suko has been widely recognized by the international fluoroplastic industry.

Company values: Innovation, Technology, Efficiency and Intelligence.

Company mission: To create the world’s first brand of PTFE equipment. Suko deserves your trust.

 

1. CHARACTERISTICS OF PTFE（UHMWPE）RAM ROD EXTRUDER

1. Through continuous improvement, the equipment is smarter, more stable and more efficient.
2. The equipment is controlled by PLC system, and operated automatically with simple operation.
3. With diverse design, the equipment can meet the different needs of users, and be customized for customers.
4. The equipment runs stably for a long time, with lower noise. And reduces costs by saving power and energy during pressure maintenance.
5. Equipment and molds are made by special technology, corrosion resistance, durable and with long service life.
6. The equipment design is simple and takes up little space.
7. Extruded products have superior performance in terms of density and tensile strength.
8. Equipped with an automatic feeding system, filling a bucket of 50-80 kg, automatic feeding system can guarantee 4-8 hours of operation and save labor costs to a great extent.
9. PTFE rod extruder can continuously push rod and the rod can be cut according to the requirements.
10. Provide a complete mold system, which includes a full set of corresponding accessories, heating and sintering system, cooling system, temperature controller, bracket, etc.

2. EQUIPMENT OPERATING ENVIRONMENT REQUIREMENTS

1. The ground of the site is required to be level, and the site load is not less than the design requirements.
2. The operating platform needs clean space to reduce dust ingress. It is best to have ventilation ducts in the workshop to facilitate ventilation.
3. Industrial power standard 380V 50Hz 3P, voltage can be customized according to user needs.
4. The factory is equipped with power distribution cabinets, compressed air and other supporting equipment.
5. The equipment needs to be equipped with a cooling system. Two buckets / water tanks can be used with a cooling pump to recycle water resources.
6. The room temperature of the plant should be no more than 28 ° C.
7. The vertical PTFE rod extrusion machine extrudes from the top to the bottom. The equipment is installed on the platform or floor with a space height of about 2.8 meters. The effective distance in the longitudinal direction of the device needs to be considered, and a sufficient height must be guaranteed under the fixed circular hole of the device to meet the requirements of the length of the extruded PTFE rod.
8. Horizontal PTFE rod extrusion machine needs to consider the effective distance in the horizontal direction of the equipment, and it is necessary to ensure the length of the PTFE rod. The equipment includes a mold length of 4-7 meters (excluding the length of the extruded finished rod), a width of 1.2 meters, a height of 1.8 meters.

3. EQUIPMENT PARAMETER

Machine Model	PFLB20	PFB80	PFB150
Process	Vertical Extrution	Horizontal Extrution
Power KW(Electric Motor)	14	24	33
Rod Range Dia(mm)	4-20	25-80	80-150 (200 )
Extruded Rod Length	Continue extrude with unlimited length
Controller	PLC+Touch Screen	PLC+Touch Screen	PLC+Touch Screen
Output(Kg/h)	7+	8+	10+
Voltage/ PH/Hz	380V 50Hz 3P	380V 50Hz 3P	380V 50Hz 3P
Electricity Consumption(KW/h)	2+	2.5+	3+
Temperature zone	3-4	4-8	8-12
Machine Weight(Kg)	930	960	1220
Machine Height (mm)	2150	1800	1900
Machine Floor area (m2 )	3.5	7	10
Mold	The mold size is customized according to customer specifications. The complete mold set includes the mold body, extrusion head, connection flange, a complete set of high-temperature heating rings, a complete set of sensors, a cooling water jacket system, and the high-temperature connection line, mold and product support.The surface finish is specially treated to be smooth, durable, and corrosion resistant. The thickness of the insulation cotton is more than 5mm, and the heating thickness is more than 10mm.

 

4. EQUIPMENT INSTALLATION AND MOLD INSTALLATION DIAGRAM

5. EQUIPMENT OPERATION PROCESS

1. Check whether the equipment power-on voltage and power match, and the line connection conforms to the wiring diagram.
2. Check the position of the hydraulic oil and check whether the hydraulic lines are connected properly. Confirm cooling water connection and compressed air connection
3. Check whether the mold is installed correctly. Run and debug manually to confirm.
4. Turn on the power and set parameters such as pressure, temperature of each temperature zone, holding time, and automatic feeding setting through the PLC system.
5. Add the prepared pre-sintered powder to the hopper or barrel (manually or automatically).
6. Start the machine.
7. Cut the extruded PTFE rod to the required length.
8. Turn off the machine and clean the mold after use.

6. EQUIPMENT AND MOLD MAINTENANCE

1. Regularly check the height, cleanliness and temperature of the hydraulic oil.
2. It is recommended to replace the hydraulic oil every six months.
3. Replaced worn seals timely.
4. The mold should be cleaned and maintained in time, and the surface should be coated with a thin layer of protective oil.
5. Carefully handle the temperature sensor of the heating coil, and store it properly.

7. ACCESSORIES AND SPARE PARTS DESCRIPTION

1. The equipment is composed of main machine, a hydraulic station, a control cabinet, an automatic feeder, holders, heating cavities, molds and other accessories. Equipment necessary accessories are sent to customers with the equipment.
2. The list of necessary accessories for the equipment is sent to the user with the equipment.
3. When the user purchases our company’s equipment, in addition to the necessary accessories, we will provide the necessary spare parts to the user to replace and repair the equipment. Spare parts are standard parts and can be purchased in the local market.

8. PROCESS GUIDANCE

1. Due to the special technology of the equipment, customers can go to the factory to learn about the installation, commissioning, operation, mold change, maintenance, process guidance of the equipment for free before delivery.
2. If you are unable to come to our company to study due to inconveniences such as distance, personnel, time, we can arrange for engineers to come to guide the installation, commissioning, operation, mold replacement, maintenance, and process guidance of the equipment under the agreement of the other party.
3. We can also conduct remote guidance. Users can choose other methods such as telephone, video, email, etc. to learn about equipment installation, commissioning, operation, mold change, maintenance, process guidance, etc.of the equipment.

9. AFTER SALES SERVICE

1. From the date of receiving the machine, the warranty period of all machine accessories is one year. We provide free maintenance guidance service during the warranty period.
2. If there is any problem with the accessories outside the warranty period, please contact us in time to explain the problem, and we will provide follow-up resolution within 24 hours.
3. If we have a local distributor, we can contact the local distributor for cooperation.
4. All questions about the equipment can be consulted to us by mail, video, telephone, etc.

10. PTFE ROD LINE AUTOMATIC FEEDING EQUIPMENT

Vacuum automatic feeding, including compressed air reverse blowing system, start feeding system, wash hose, suction gun, vacuum generator, PCB controller,throughput 30-300 kg/h, diameter 150mm and height 600mm, set automatic feeding time and discharging time, powder flow is controllable, all stainless steel production, intelligent control.

The mixing barrel is 600mm in diameter and 700mm in height, with a 2.2kw reduction motor, a stirring speed of 15-25 turns/min, 8-10mm thick bottom plate, and a feeding capacity of 75-90kg.

SKVQC-10 CONFIGURATION LIST:

Name		No.	Brand/Manufacturer
Vacuum generator		1pcs	China
316L stainless steel filter		4pcs	China
Vacuum hopper(304 stainless steel)		1set	Suko
Compressed air reverse blowing system	Backflush valve	1set	New Zealand
	Pneumatic component		AirTAC
Air emptying system		1set	China
Control system	Pc board	1set	Suko
	Switching power supply	1pcs	China
	Solenoid valve	1pcs	AirTAC
Suction hose(Φ25)food-grade steel wire reinforced hose		3M	Germany
Stainless steel suck nozzle(Φ25)		1pcs	L 350mm
Stainless steel barrel		1pcs	OD600mm;H700mm
Gear Motor		1pcs	1.5KW  15-20r/m

TECHNICAL PARAMETERS:

Model	Compressed air consumption	Air pressure
SKVQC-10	180L/min	0.4-0.6MPa

11. RELATED OPTIONAL EQUIPMENTS

 

Name	Brief Description
PTFE powder pre-sintering furnace	Sintering PTFE power
PTFE block crusher	Smash the lump into power
Electric sieve powder machine	To loose powder before mixing
Recycled material crushing production line	Dicer, washing machine, crusher
Powder Mixer / Powder & Auxiliary Mixer	To mix powder with liquid lubricant
Hydraulic bar cutting machine	Cut big size rods as required